Advance Plastic is a well-known overmoulding manufacturers and suppliers in Pune. With decades of experience in performing Injection Molding, Overmolding, Insert Molding & Overmolding, and advanced Plastic Injection Overmolding, we possess specially tailored solutions to cater to diversified industries. Our best production facility is equipped with the best plastic overmoulding machines and two-shot injection moulding machines, hence allowing us to supply world-class innovative products of international quality.
Types of our Overmoulding
As one of the top-listed overmoulding suppliers from Pune, we are introducing superior quality overmoulding including:
- Rubber Over-Moulding
We excel in Rubber Over-Moulding part design utilised board-to-board in companies that need added grip and strength. Our advanced elastomer technology offers superior vibration dampening and elasticity, i.e., long-term life. We're working continuously on next-generation rubbers not only harder but also lighter, positioning themselves as best suited for industry applications of the new era.
- Plastic & Metal Overmoulding
Our Plastic & Metal Overmoulding products take metal strength and plastic flexibility and combine them to create high-performance parts. Our patented assembly process provides high structural integrity and long-term performance. Our technology has great value to apply on applications where precision alignment and functional efficiency are needed in the automotive, electronics, and heavy machinery marketplaces.
- Liquid Silicone Rubber Overmolding
We supply Liquid Silicone Rubber Overmolding for sealing, medical, and healthcare uses. We employ our sophisticated Medical Micro-Overmolding technology in a bid to produce complex parts of high flexibility and high requirements for safety. By applying innovation within the silicone product, we offer products with heat-resistance, biocompatibility, and applicability under unfavourable health conditions.
- Two-Shot Injection Molding
Our Two-Shot Injection Molding technology allows two different materials to be moulded into one part with no assembly required in the future. Our technology allows us to have higher product quality, higher rates of production, and more design freedom. We utilise the best automated two-shot machines in an effort to create complex, high-performance components with improved material bonding.
- Overmold Process in Injection Molding
We focus our expertise on our groundbreaking Overmold Process of Injection Molding that creates smooth integration of two or more components. We minimise material scrap and create durable,blemish-free components with uniform quality. Creative mould design and continuous tracking provide accuracy and responsiveness in every overmolded component we make.
- Automotive, Aerospace and Industrial Overmolding
We offer Automotive Overmolding solutions suitable for evolving needs of the automotive sector. We design overmolded components that offer enhanced wear resistance, reduced weight, and enhanced safety features. With the help of the new moulding technology and material, we establish car components that can ensure improved performance and safety.
Features of our Overmoulding
As one of the premier manufacturers & suppliers of Overmoulding in Pune, our entire line of Overmoulding products is filled with the newest technology features such as:
- Improved Multi-Material Compatibility
We employ the latest technology to allow us to overmold with different combinations of materials and create intricate shapes. This allows us to create new products with added functionality and greater design flexibility. Our engineers make sure each product is as envisioned and functions perfectly and lasts longer.
- Eco-Friendly Bio-Based Polymers
We invest in sustainability through our integration of recyclable and bio-based polymers with our overmolding technology. It achieves a lower environmental impact without any sacrifice in strength and quality of traditional materials. We constantly look for greener technologies, which are motivated continuously by global environmentally friendly manufacturing practices.
- High-Precision Overmolding with Robotics and AI
We have integrated robotic automation and artificial intelligence-based process monitoring into our process of manufacturing Overmolding in Plastics. The technology is accurate, does away with the risk of human error, and ensures consistent product quality. We can maximise production processes to their optimal and improve overall efficiency through real-time monitoring of data.
- Better Bonding Technologies
We utilise newer technology of bonding to improve bonding of different materials employed for overmolding. The technologies enable us to make hard and tougher parts with better mechanical properties. Our R&D department seeks new practices continuously to attain long-term and flawless bonding for each product.
- Heat and Chemical-Resistant Compounds
We offer overmold solutions with high temperature-resistant and abusive chemical environment material. Our product is made flexible for heavy industry usage by our technology. We continuously research and implement new materials towards wear, corrosion resistance, and aggressive working environments.
Applications of our Over moulding
As the Pune Over moulding suppliers, every type of Over moulding is manufactured with new features and used on a large scale for all applications including:
- Medical Devices
We provide overmolded components for medical devices such as micro components, seals, and surgical instruments. Our Medical Micro-Overmolding technology brings precision and security in life-saving medical devices. We deploy biocompatible material and high-quality control to global medical standards.
- Automotive Components
Our Automotive Overmolding products include handles, switches, vibration dampers, and safety products. They are designed to give greater strength, durability, and resistance to the environment. Our solutions reach top-notch car manufacturers who have faith in our ability to supply them with innovative and reliable components.
- Electrical and Communication Devices
We manufacture overmolded wire grommets, switch boxes, and encapsulated connectors for communications and electrical applications. Our products give us better insulation, protection, and reliability. We manufacture highly electrical safety products using the latest molding technology.
Advance Plastic is a leading Overmoulding manufacturers and suppliers in Pune. We are always at the helm of Advance Plastic as far as Overmoulding Injection Moulding technology solutions go in Pune. We are faced with incessant technological innovation, environmental material usage, and precise engineering to deliver world-class Overmoulding and Insert Moulding solutions. We look forward to the opportunity of supplying industries with futuristic and high-functional overmolded parts to drive future manufacturing requirements. Contact us today for more information!
